Adams Plastics is a leading distributor of high-performance PVC films and recycled materials, providing excellent PVC solutions to a wide range of industries. Our customer-specific products are expertly designed and developed according to our client’s stringent project requirements. We also offer numerous secondary processing services that can improve your product’s quality.
The secondary manufacturing processes we offer comprise various superior converting capabilities to enhance your product’s overall value. From slitting to die cutting, we ensure your products meet the highest industry standards while exceeding customer expectations.
What is Secondary Processing?
The secondary manufacturing process refers to additional work to be done to a product before it reaches its consumers. These are applied to PVC materials that aren’t ready to be incorporated into their final assembly. Before distribution, it must undergo a series of secondary finishing processes to be recognized as a finished or completed part.
Businesses implementing secondary processing in their production process save time and money because they won’t have to outsource additional services to a third-party vendor. At Adam Plastics, we prioritize the project’s needs by offering cutting-edge plastic converting services to deliver outstanding solutions quickly and efficiently.
Premier Secondary Processing Manufacturing Services
We focus on providing innovative plastic converting and secondary processing solutions, ensuring your project requirements are met. With the proper conversion method, you can turn PVC films into high-performance products that meet stringent specifications and product standards.
Our converting and secondary finishing processes include the following:
- Slitting: Slitting is a converting process where PVC rolls are accurately and consistently cut into predetermined lengths and widths. The master or parent roll is fed into the slitting machine, which will come out of the unwind, while the slitter cuts the material into smaller pieces, depending on your specifications. Once the materials are slit, the strips are rewound into smaller rolls for easier handling and transport. The slitting process allows for precision and customization, ensuring your PVC films are cut to the exact sizes.
- Sheeting: Sheeting refers to taking large pieces of film and turning them into sheets of film in specific sizes. For instance, 54″ wide master roll PVC films turned into 8.5″ x 11″ sizes for specialty projects. Some sheeting applications include signage, vinyl lettering, and digital and screen printing.
- Laminating: Laminating is a secondary manufacturing process that combines several layers of PVC films or other substrates to create a multi-layered plastic sheet. It’s commonly employed to improve the physical properties of PVC films, such as durability and strength. Typical applications of laminated PVC films include packaging, decorative elements, and protective covering.
- Interleaving: Interleaved PVC films refer to layering two or more types of films to create a composite material with improved properties. We use this process to handle the PVC film with ease when processing.
- Converting (adhesive applications): We specialize in plastic converting for adhesive applications, adding adhesives to PVC films and other plastic materials to provide bond strength and improve product performance.
- Die Cutting: Die cutting is a secondary process that utilizes large hydraulic presses to cut out specific shapes and patterns from films and some of our other plastic materials. It’s the best solution for those wanting to achieve intricate or complicated shapes and sizes for their products. Some die-cutting applications are plastic parts for electronic devices and blister packaging.
- Slot Punching: Slot punching is a method that punches slotted holes used for hanging of PVC goods or other plastic materials. It’s ideal for creating products that require slot holes for easy display, such as banners, posters, and packaging applications.
- Top Coating: Top coats are applied on substrates as a base coat for sealing and protection. The goal is to prevent dust and dirt particles from settling on the plastic surface. It also helps to maintain a glossy finish and improve durability.
Slitting
Sheeting
Laminating
Converting Adhesive
Die Cutting
Slot Punching
We welcome you to contact us to find out more about how we can customize your order today.
Typical Applications of Our Secondary Processing Capabilities
PVC films and other plastic materials require secondary processing manufacturing to guarantee superb products based on the nature of your projects. With our excellent solutions, we can help you accomplish customized solutions that’s developed around your specifications and requirements.
Some of the standard applications for our converting services include:
- Automotive parts
- Signage and displays
- Packaging materials
- Protective films and coverings
- Stationery products
- Medical instrumentations
- Furniture covers
- Imitation leather
- Waterproof enclosures
- Windows and sidings
Although PVC is known for its heat-resistant properties, weatherproofing, and chemical resistance, the secondary processing of PVC films opens up a whole new range of benefits that can improve its quality and performance. It’s why we always recommend these services to our clients who want to experience the best results.
How to Choose the Right Secondary Finishing Processes for Your PVC Goods?
Understanding your project’s application and limitations will help you select a suitable secondary manufacturing process for your PVC products. Knowing the full scope of the material and its intended purpose can guide you into making the right decision. That said, here are some factors to consider when choosing a secondary processing solution:
- Material properties
- Cost-effectiveness
- Time constraints
- Customization options
- Compatibility with other materials
- Environmental impact
- Your industry’s regulations and standards
If you have difficulty pinpointing the best solution to achieve superior-quality results, our team at Adam Plastics can help you with the selection process. We have background knowledge in almost any industry, so we already have an idea of what you’re trying to achieve by giving us some project and application specifics.
Contact Adam Plastics for a Dependable Secondary Processing Manufacturing
If your goal is to maintain precision and consistency in your finished goods, we highly recommend considering our range of conversion procedures and methods. You can trust us to oversee the production process while following stringent quality control.
Contact us today to learn how we can help you achieve industrial-standard outcomes. You can also request a quote, and we’ll develop a cost-effective solution tailored to your project’s needs!